Sesame Oiri Kugadzira Line
Nhanganyaya Yechikamu
Kune iyo yakakwira mafuta emukati membeu yesame, inoda pre-press, ipapo keke rinoenda kumusangano wekubvisa solvent, oiri enda kunonatsa.Semafuta esaladhi, anoshandiswa mumayonnaise, masagadhi, sosi, uye marinades.Semafuta ekubikisa, anoshandiswa kufinya mune zvese zvekutengesa uye zvekumba kubika.
Mutsara wekugadzira mafuta eSesame
kusanganisira: Kuchenesa----kudzvanya----kunatsa
1. Kuchenesa (pre-treatment) kugadzirisa mutsara wekugadzira mafuta esesame
Kana iri yekuchenesa kugadzirisa kwemutsara wekugadzira sesame, Inosanganisira kuchenesa, kupatsanurwa kwemagineti, flake, kubika, kupfavisa uye zvichingodaro, matanho ese akagadzirirwa chirimwa chekutsikirira mafuta.
2. Kutsikirira kugadzirisa mutsara wekugadzira mafuta esesame
Mushure mekuchenesa (kusati kwarapwa), sesame inoenda kune yekutsikirira kugadzirisa.Kana iri sesame, kune marudzi maviri emuchina wekutsikisa mafuta ayo, screw oil press machine uye hydraulic oil press machine, tinogona kugadzira chirimwa chekutsikirira maererano nechikumbiro chemutengi.
3. Kukwenenzvera kugadzirwa kwesesame oiri yekugadzira mutsara
Mushure mekudzvanya, isu tichawana isina kuchena sesame mafuta, uye ipapo mafuta anoenda kune yekunatsa chirimwa.
Iyo inoyerera yekunatsa kugadzirisa ndeye Crude sesame mafuta--Degumming uye Deacidification--Decolorizathin--Deodorization--- Yakanatswa kubika mafuta.
Kuunzwa kwesesame mafuta ekunatsa muchina
Neutralization: mafuta asina kuchena anobuda nepombi yekudyisa mafuta kubva mutangi remafuta, uye anotevera anopinda mumafuta asina kuchena kupisa anotsinhanisa kuti adzore chikamu chekupisa mushure mekuita mita uye yobva yadziiswa kune inodiwa tembiricha nehita.Mushure maizvozvi, mafuta anosanganiswa ne metered phosphoric acid kana citric acid kubva kune phosphate tank mumusanganiswa wegesi (M401), uye obva apinda mugasi rekugadzirisa (R401) kuita kuti iyo isiri-hydratable phospholipids mumafuta ichinje mu hydratable phospholipids.Wedzera iyo alkali yekusagadzikana, uye iyo alkali uwandu uye alkali mhinduro yekumisikidza zvinoenderana nemhando yemafuta asina kuchena.Kuburikidza neheater, mafuta asina kusimba anopiswa kusvika kune tembiricha (90 ℃) akakodzera kupatsanurwa kwecentrifugal kubvisa phospholipids, FFA uye kumwe kusvibiswa mumafuta asina kuchena.Zvadaro mafuta anoenda kune nzira yekugeza.
Washing: kuchine inenge 500ppm sipo mumafuta akadzikama kubva kuparadzanisa.Kuti ubvise sipo yasara, wedzera mumafuta anenge 5 ~ 8% mvura inopisa, ine tembiricha yemvura 3 ~ 5 ℃ yakakwirira kupfuura mafuta kazhinji.Kuti uwane yakagadzikana yekuwachisa maitiro, wedzera phosphoric acid kana citric acid paunenge uchigeza.Mafuta akavhenganiswa zvakare nemvura mumusanganisi anopisa kusvika 90-95 ℃ nehita, uye obva apinda mugetsi rekuparadzanisa kuti aparadzanise sipo yakasara nemvura yakawanda.Mvura ine sipo neoiri inopinda muchinanisi chemafuta kuti iparadzanise mafuta mumvura.Kuwedzera kubata mafuta kunze, uye mvura yetsvina inoburitswa kunzvimbo yekuchenesa tsvina.
Vacuum yekuomesa nhanho: kuchine hunyoro mumafuta kubva kune yekuparadzanisa yekugeza, uye hunyoro huchakanganisa kugadzikana kwemafuta.Saka mafuta ari pa90 ℃ anofanirwa kutumirwa ku vacuum drier kuti abvise hunyoro, uye ipapo mafuta akapera mvura anoenda ku decoloring process.Pakupedzisira, pomba mafuta akaoma nepombi yemumagaba.
Kuenderera mberi nekunatsa Decoloring process
Basa guru rekuita decoloring nderokubvisa mafuta pigment, yakasara sipo zviyo uye simbi ions.Pasi pekudzvinyirirwa kwakashata, iyo mechaniki yekusanganisa nzira yakasanganiswa neutsi musanganiswa inovandudza decoloring maitiro.
Mafuta edegummed anotanga apinda muheater kuti apiswe kune tembiricha yakakodzera (110 ℃), yozoenda kune bleaching earth mixing tank.Ivhu rakacheneswa rinoburitswa kubva mubhokisi repasi re bleaching kuenda kutangi renguva pfupi nemhepo.Ivhu rakacheneswa rinowedzerwa neotomatiki metering uye rinodzorwa zvakabatana neoiri.
Mafuta akavhenganiswa nevhu rakacheneruka anopfachukira muinoenderera mberi decolorizer, iyo inomutswa neisina-powered steam.Oiri yakasvibiswa inopinda mumasefa maviri eshizha anosefa.Ipapo oiri yakasefa inopinda mudecolored oiri yekuchengetedza tangi kuburikidza nesefa yekuchengetedza.Iyo decolored oiri yekuchengetera tangi yakagadzirwa senge vacuum tangi ine muromo wemukati, kuitira kudzivirira iyo decolored mafuta kusangana nemhepo uye nekupesvedzera kwayo peroxide kukosha uye kudzoreredzwa kweruvara.
Kuenderera mberi nekunatsa Deodorizing process
Mafuta akacheneswa anopinda muspiral plate heat exchanger kuti adzore kupisa kwakawanda, uye anotevera anoenda kune yakakwira dhizaini yekupisa yekupisa kuti apiswe kune tembiricha yekupisa (240-260 ℃) yobva yapinda mushongwe yekubvisa.Iyo yepamusoro peiyo yakasanganiswa deodorization tower ndiyo yekurongedza dhizaini iyo inonyanya kushandiswa kubvisa kunhuhwirira kuburitsa zvinhu zvakaita seyemahara fatty acid (FFA);iyo yepasi pasi ndiyo shongwe yeplate iyo inonyanya kuzadzisa iyo inopisa decoloring mhedzisiro uye kuderedza iyo peroxide kukosha kweoiri kusvika zero.Oiri kubva pashongwe ye deodorization inopinda muchinjisa yekupisa kuti idzore kupisa kwakawanda uye inoita kumwe kuchinjisa kupisa neoiri isina kukora, yobva yatonhodzwa kusvika 80-85 ℃ kuburikidza neinotonhorera.Wedzera inodiwa antioxidant uye flavour agent, wobva watonhodza mafuta pasi pe50 ℃ woichengeta.Mafashama akadai seFFA kubva kune deodorizing system anopatsanurwa neanobata anotakura, uye iyo yakapatsanurwa mvura iFFA pane yakaderera tembiricha (60-75 ℃).Kana iyo nhanho yemvura mutangi yenguva yakakwira zvakanyanya, oiri inotumirwa kuFFA yekuchengetera tangi.
| Aihwa. | Type | Kupisa Kupisa(℃) |
| 1 | Kuenderera mberi nekunatsa Decoloring process | 110 |
| 2 | Kuenderera mberi nekunatsa Deodorizing process | 240-260 |
| Aihwa. | Zita remusangano | Model | QTY. | Simba(kw) |
| 1 | Extrude Press Workshop | 1T/h | 1 Set | 198.15 |
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