Rice Bran Oil Production Line

Mupunga bran mafuta ndiwo ane hutano zvakanyanya anodyiwa mafuta muhupenyu hwezuva nezuva.Iine yakakwirira ye glutamin, iyo inoshanda mukudzivirira chirwere chemoyo musoro weropa-tsinga.

Yese mutsara wekugadzira mafuta emupunga, kusanganisira mashopu mana:
Mupunga weBran pre-treatment workshop, rice bran oil solvent workshop, rice bran oil refining workshop, uye rice bran oil dewaxing workshop.

1. Rice Bran Pre-kurapwa:
Kuchenera mupunga →extrusion → kuomesa → kuenda kumusangano wekuchera
Kuchenesa: Gamuchira magineti separator kubvisa tsvina yesimbi uye bran yemupunga & sieve yakanaka yakatyoka yekuparadzanisa kupatsanura bran nemupunga wakanaka wakatyoka.
Extrusion: Kutora muchina weextruder kunogona kuvandudza goho remupunga bran mafuta uye kuderedza kushandiswa.Iyo extrusion, kune rumwe rutivi, inogona kuita kuti mhinduro lipase mupunga bran ipfuure pasi pekupisa kwakanyanya uye yakanyanya kudzvanywa mamiriro, wozodzivirira mupunga bran mafuta rancidity;Kune rimwe divi, iyo extrusion inogona kuita kuti rice bran ive porous zvinhu zviyo, uye inowedzera zvigadzirwa kuwanda density, wobva wavandudza permeability uye chiyero chekubvisa icho solvent inobata kune icho chinhu.
Kuomesa: Iyo yakawedzera mupunga bran ine inenge 12% yemvura, uye yakanakisa mwando yekubvisa ndeye 7-9%, saka, panofanira kunge paine inoshanda yekuomesa nzira yekuwana yakanakisa yekubvisa mwando.Kutora counter-current dryer kunogona kuita kuti mvura uye tembiricha zvisangane nezvinodiwa zvekutevera, uye kugadzirisa goho remafuta, pamwe nemhando yemafuta.

2. Yakapfuma bran oiri solvent kudhirowa:
Nhanganyaya Pfupi:
Mukugadzira kwedu, iyo Extraction mutsara inonyanya kugadzirwa anotevera masisitimu:
Oil Extraction system: yekubvisa mafuta kubva kuExpanded rice bran kuti utore Miscella inova musanganiswa weOiri neHexane.
Wet Meal Desolventizing System: yekubvisa Solvent kubva kuWet Meal pamwe nekugocha nekuomesa Kudya kuti uwane yakakwana yakapedzwa Kudya Chigadzirwa chinokodzera chikafu chemhuka.
Miscella Evaporation System: yekubuda uye kupatsanura Hexane kubva kuMiscella pasi pekumanikidzwa kwakashata.
Oiri Stripping System: yekunyatsobvisa yakasara Solvent kugadzira yakajairika Crude Oiri.
Solvent Condensing System: yekudzoreredza uye kutenderera kushandiswa kweHexane.
Paraffin Oiri Yekudzoreredza Sisitimu: kuwedzera kudzoreredza yasara Hexane gasi rinoramba riri mumhepo inofefetera neParaffin Oiri kuderedza kushandiswa kweSolvent.

3. Kunatsa Oiri Yemupunga:
mafuta emupunga asina kuomeswa → degumming&dephosphorization → deacidification → Bleaching → deodorization → mafuta akacheneswa.

Nzira dzekunatsa:
Kucheneswa kwemafuta kunoenderana nekushandiswa kwakasiyana uye zvinodiwa, uchishandisa nzira dzemuviri uye maitiro emakemikari kubvisa tsvina inokuvadza uye chinhu chisingadikanwi mumafuta asina kuchena, kuwana yakajairika mafuta.

4. Kubvisa Waxing Oiri Yemupunga:
Dewaxing zvinoreva kushandisa firiji unit, kubvisa wakisi mumafuta.

Main midziyo sumo

Pre-kutonhora
Iyo pre-kutonhora tangi inoshandiswa pano kuderedza tembiricha kutanga, izvo zvinochengetedza nguva yekutonhora mucrystallizer tank.
Crystallization
Mafuta ekutonhodza anofambiswa zvakananga mucrystallizer tangi yecrystallization.Iyo inomhanyisa kumhanya inononoka panguva yekristaro, kazhinji 5-8 revolutions paminiti, kuitira kuti oiri inobikwa zvakaenzana uye yakanaka crystal effect inowanikwa.
Crystal kukura
Kukura kweCrystal kunotevera necrystallization, iyo inopa mamiriro ekukura kwewakisi.
Sefa
Mafuta ekristaro anosefa nekuzvidzvanya kutanga, uye kana kumhanya kwesefa kwave kuyerera, iyo inoshanduka-frequency screw pombi inotangwa, uye kusefa kunoitwa kana kwakagadziridzwa kune imwe kutenderera kumhanya kuti iparadzanise oiri newakisi.

Zvakanakira

Ihwo hutsva hwetekinoroji hwekugovanisa hwakagadzirwa nekambani yedu hune hunyanzvi hwepamberi, hwakagadzikana mhando.Enzanisa neyechinyakare yechando tekinoroji yekuwedzera sefa rubatsiro, iyo nyowani ine mavara anotevera:
1. Haufanire kuwedzera chero mubatsiri wesefa, zvigadzirwa ndezvakasikwa uye zvakasvibirira.
2. Zviri nyore kusefa, mafuta echigadzirwa ane goho rakawanda.
3. Pure by-product edible stearin, isina sefa aid agent uye inogona kushandisa inodyiwa stearin kugadzira zvakananga, pasina kusvibiswa.