Palm Oil Kudzvanya Line
Tsanangudzo
Palm inokura muSoutheast Asia, Africa, maodzanyemba pacific, uye dzimwe nzvimbo dzinopisa muSouth America.Yakatangira muAfrica, yakaunzwa kuSoutheast Asia mukutanga kwezana ramakore rechi 19.Muti wemuchindwe wemusango nehafu muAfrica unonzi dura, uye nekuberekesa, gadzira mhando inonzi tenera ine goho remafuta akawanda uye goko rakatetepa.Kubva kuma60s muzana remakore rapfuura, inenge yese yeCommercialized palm tree ndeye tenera.Michero yemichindwe inogona kukohwewa gore rose.
Hofisi yeChibereko inosanganisira mafuta emichindwe uye fiber, uye kernel inonyanya kuumbwa neYakakwira yakakosha kernel mafuta, Amylum, uye Nutritional Zvikamu.Mafuta emichindwe anonyanya kubikwa uye mafuta ePalm kernel anonyanya kugadzirirwa zvizorwa.
Technology Process Kutsanangurwa
Mafuta emichindwe ari mupalp pulp, iyo pulp ine hunyoro hwakawanda uye yakapfuma lipase.Kazhinji isu tinotora nzira yekutsikisa kuigadzira uye tekinoroji iyi yakakura kwazvo.Usati wadzvanya, Mutsva wemichero sumbu inotorwa musterilizer uye yekupura kuti isati yagadzirwa.Mushure mekuyera iyo FFB, inotakurwa iyo FFB inotakura nekurodha rampu, ipapo iyo FFB inozoendeswa kune yakatwasuka sterilizer.FFB ichaitwa sterilizer mu sterilizer, iyo FFB inozodziirwa uye kuomeswa kakati wandei kudzivirira lipase kuita hydrolyzed.Mushure mekuita sterilizer, iyo FFB inogovewa bunch conveyor ne mechanic bunch feeder uye yopinda muchina wekupura uyo unoparadzanisa michindwe nesumbu.Boka risina chinhu rinoendeswa kunzvimbo yekurodha uye kuendesa kunze kwenzvimbo yefekitori panguva yakatarwa, boka risina chinhu rinogona kushandiswa sefotereza uye kudzokorora kushandiswa;Muchero wemuchindwe wakapfuura sterilizer uye thresher process unofanirwa kutumirwa kune digester wozoenda kune yakakosha screw press kuti utore crude palm oil (CPO) kubva mupulp.Asi mafuta emuchindwe akadzvanywa ane mvura yakawanda uye kusachena kunoda kujekeswa nejecha remusungo tangi uye kubatwa neiyo vibrating screen, mushure mezvo CPO inozoendeswa kune yekujekesa chiteshi chekurapa chikamu.Kune iyo nyoro fiber keke iyo inogadzirwa ne screw press, mushure mekuparadzanisa nati, inotumirwa kune boiler imba kuti inopiswa.
Keke yefiber yakanyorova ine faibha yakanyorova uye nati yakanyorova, iyo fiber ine inenge 6-7% mafuta nemafuta uye mashoma emvura.Tisati tatsikirira nut, tinofanira kuparadzanisa nut uye fiber.Chekutanga, iyo yakanyorova faibha uye yakanyorova nati inopinda mukeke breaker conveyor kuti itsemuke, uye kazhinji yefiber inofanira kupatsanurwa nepneumatic fiber depericarper system.Iyo nzungu, faibha shoma uye kusachena kukuru kuchaparadzaniswa zvakare nedhiramu rekupolisha.Iyo nati yakapatsanurwa inofanirwa kutumirwa kune nut hopper kuburikidza nepneumatic nati yekufambisa sisitimu, uye wozotora ripple chigayo kutsemura nati, mushure mekutsemuka, mazhinji egoko uye kernel ichapatsanurwa neyakatsemuka musanganiswa inoparadzanisa system, uye yakasara musanganiswa. ye kernel & shell pinda kune yakakosha yevhu yekugezera yekuparadzanisa system kuti ivaparadzanise.Mushure mekugadzirisa uku, tinogona kuwana kernel yakachena (Iyo shell yemukati mukernel <6%), iyo inofanirwa kuendeswa kune kernel silo kuti iome.Mushure mehunyoro hwakaomeswa se7%, kernel ichaendeswa kune kernel yekuchengetedza bhini yekuchengetera;Kazhinji iyo yakaoma kernel's capacity reshiyo i4%.Naizvozvo inofanira kuunganidzwa kusvikira yawanda, yotumirwa kuchigayo chemafuta emichindwe;Kune iyo goko rakapatsanurwa, rinofanirwa kuendeswa kune shell yenguva bhini seyakasara boiler mafuta.
Mushure mechidzitiro uye jecha rekuteya tangi, mafuta emichindwe anofanirwa kutumirwa kune tangi yemafuta asina kuchena uye kupisa, yobva yapombwa inoenderera yekujekesa tangi kuti iparadzanise mafuta akacheneswa anotumirwa kune yakachena tangi yemafuta nemafuta emarara anotumirwa kune sludge tank, uko. mushure mokunge mafuta emarara anofanira kuputirwa kune centrifuge kuti aparadzanise, mafuta akaparadzaniswa anopinda mutangi inopfuurira yekujekesa zvakare;Mafuta akachena ari mutangi remafuta akachena anofanira kutumirwa kune anonatsa mafuta, wozopinda muvacuum dryer, pakupedzisira mafuta akaomeswa anofanira kupomba tangi yekuunganidza.
Technical Parameters
| Capacity | 1 TPH | Mafuta ekuchera mitengo | 20～22% |
| Oiri yemukati muFFB | ≥24% | Kernel yemukati muFFB | 4% |
| shell yemukati muFFB | ≥6～7% | Fiber yemukati muFFB | 12～15% |
| Empty bunch zvirimo muFFB | 23% | Dzvanya chikamu chekeke muFFB | 24 % |
| Oiri yemukati mune isina chinhu bunch | 5 % | Kunyorova muboka risina chinhu | 63 % |
| Chikamu chakasimba muboka risina chinhu | 32% | Oiri yemukati mune press cake | 6 % |
| Mvura yemukati mune press cake | 40 % | Chikamu chakasimba mukudhinda keke | 54 % |
| Oiri yemukati mune nut | 0.08 % | Oiri yemukati mune wet mita inorema chikamu | 1% |
| Mafuta emukati pamamita akasimba | 3.5% | Oiri yemukati mune yekupedzisira efflue | 0.6% |
| Chibereko muboka risina chinhu | 0.05% | Zvose mukurasikirwa | 1.5% |
| Kutora kushanda zvakanaka | 93% | Kernel Recovery kunyatsoshanda | 93% |
| Kernel mumasumbu asina chinhu | 0.05% | Kernel yemukati mune cyclone fiber | 0.15% |
| Kernel yemukati mu LTDS | 0.15% | Kernel yemukati mune yakaoma shell | 2% |
| Kernel yemukati mugoko rakanyorova | 2.5% |
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